1954 Kaiser


Model Designations:


Kaiser Special, Series K545, 6 Cylinder

Kaiser Supercharged Manhattan, Series K542, 6 Cylinder

Kaiser Darrin, Series 161, 6 Cylinder




Kaiser Special, Series K545 , Body Styles


First Series (1953 Type):

4 Door Sedan, 6 Passenger, Body #: K5451

Base Price: $2,192; Shipping Weight: 3,315 Pounds;

Production Total: *


2 Door Club Sedan, 6 Passenger, Body #: K5454

Base Price: $2,141; Shipping Weight: 3,275 Pounds;

Production Total: *


Total First Series Production: 3,500


Second Series (1954 Type):

4 Door Sedan, 6 Passenger, Body #: K5451

Base Price: $2,192; Shipping Weight: 3,305 Pounds;

Production Total: 749


2 Door Club Sedan, 6 Passenger, Body #: K5454

Base Price: $2,141; Shipping Weight: 3,265 Pounds;

Production Total: 180




Kaiser Supercharged Manhattan, Series K542 , Body Styles


4 Door Sedan, 6 Passenger, Body #: K5421

Base Price: $2,454; Shipping Weight: 3,375 Pounds;

Production Total: 4,107


2 Door Club Coupe, 6 Passenger, Body #: K5424

Base Price: $2,404; Shipping Weight: 3,335 Pounds;

Production Total: 218





Kaiser Darrin, Series 161 , Body Styles


2 Door Sport Convertible, 2 Passenger, Body #: 161

Base Price: $3,655; Shipping Weight: 2,175 Pounds;

Production Total: 435





1954 KAISER



Kaiser Sedan Models, General Specifications


Wheelbase: 118-1/2 Inches

Engine Type: Inline 6 Cylinder, L-Head

Bore & Stroke: 3-5/16" X 4-3/8"

Engine Displacement: 226 Cu. In.

Compresssion Ratio: 7.3 to 1

Taxable Horsepower: 26.3

Horsepower:

Special: 118 @ 3,650 RPM

Manhattan: 140 @ 3,900 RPM

Torque:

Special: 200 Ft. Lbs. @ 1,800 RPM

Manhattan: 215 Ft. Lbs @ 2,400 RPM

Normal Oil Pressure: 35 PSI

Rear Axle Ratio:

Standard Transmission: 3.91:1 or 4.55:1

Overdrive: 3.54:1

Hydra-Matic: 4.09:1 or 4.27:1

Carburetor: Carter WGD, 2 Barrel, Models 999S .

Tire Size: 6.70 x 15 inches


Kaiser Darrin, General Specifications


Wheelbase: 100 Inches

Engine Type: Inline 6 Cylinder, F-Head

Bore & Stroke: 3-1/8" X 3-1/2"

Engine Displacement: 161 Cu. In.

Compresssion Ratio: 7.3 to 1

Horsepower: 90 @ 4,200 RPM

Carburetor: Carter YF .

Tire Size: 5.90 x 15 inches



Information Below Applies to All Kaiser Models Except Darrin for which No Additional Information is Available:



Tune Up Specifications


Spark Plug Type: Auto Lite A7, or Equivalent

Spark Plug: Gap .032;

Point Gap: Delco-Remy Distributor: .022"

Firing Order: 1-5-3-6-2-4

Ignition Timing: 4 Degrees Before "0" Mark on Vibration Damper

Cylinder Head Torque: 30-35 Ft Lbs

Engine Idle Speed:

Standard Transmission: 500 RPM

Automatic Transmission: 450 RPM in Drive

Compression Pressure @ Cranking Speed: 120 PSI Minimum


Valve Specifications


Tappet Clearance, Cold: Intake: .014"

Exhaust: .014"

Clearance for Timing: Intake: .014"

Exhaust: .014"

Valve Timing: Intake 10 Degrees Before Top Dead Center

Exhaust Closes 10 degrees After Top Dead Center

Valve Seat Angle: Intake 30 degrees; Exhaust 45 degrees,

Valve Spring Pressure: 51 Lbs @ 1-11/16 inches (New Springs)

Valve Stem Clearance: Intake .001"-.003"

Exhaust .0032"-.005"




Piston & Ring Data


Pistons Removed from Above

Piston Clearance (Minimum):

Top Land Inch .0255"

Top of Skirt, Inch: .001"

Fitting Pistons with Spring Scale:

Shim Thickness: .0015"

Pounds Pull on Scale: 5-10

Width of Ring End Gap (Minimum):

Compression Ring: .008"

Oil Ring: .008"

Clearance Between Ring & Grooves:

Compression Ring:

Top Ring: .0015"-.004"; Lower Ring: .0015"-.0035"

Oil Control Ring: .001"-.0025"


Engine Bearing Data


Rod Journal Diameter: 2.0619"-2.0627"

Rod Bearing Clearance: .0005"-.0023"

Rod End Play: .006"-.010" inches

Rod Bolt Tension: 40-45 Lbs. Ft.

Main Bearing Journal Diameter: 2.3744"-2.3752"

Main Bearing Clearance: .0015" -.002"

Crankshaft End Play: .004"-.006"

Main Bolt Tension: 85-95 Lbs. Ft.



Capacities


Cooling System: 12-1/2 Quarts Without Heater, 13-1/2 Quarts With Heater

Fuel Tank: 17 Gallons;

Engine Oil Refill: 5 Quarts;

Manual Transmission:

Without Overdrive: 2-1/2 Pints

With Overdrive: 4 Pints

Automatic Transmission: 11 Quarts

Rear Axle: 2-1/2 Pints



Delco-Remy Generator & Regulator Specifications:


Generator #1102782

Generator Output: 40 Amperes @ 2,400 RPM

Brush Spring Tension: 28 Ounces

Field Current @ 6 Volts: 1.75-1.90 Amperes


Regulator #1118842

Voltage to Close Points: 6.4 Volts

Reverse Current to Open Points: 0-3 Amperes

Armature Air Gap: .020"

Voltage Regulator Setting: 7.4 Volts

Current Regulator Setting: 40 Amperes

Current & Voltage Armature Air Gap: .075"




Delco-Remy Starting Motor Specifications:

Standard Transmission:

Part #1107087

Rotation: Clockwise

Brush Spring Tension: 24-28 Ounces

No Load Test: 65 Amperes, 5.0 Volts @ 5,000 RPM

Torque Test: 525 Amperes; 3.37 Volts; 12 Ft Lbs of Torque


Hydra-Matic Transmission:

Part #1107088

Rotation: Clockwise

Brush Spring Tension: 24-28 Ounces

No Load Test: 65 Amperes, 5.67 Volts @ 5,000 RPM

Torque Test: 525 Amperes; 3.37 Volts; 12 Ft Lbs of Torque






Delco-Remy Distributor Specifications:


Part #1110224

Rotation: Counter-Clockwise

Cam Angle: 31-37 Degrees

Breaker Point Opening: .022"

Condenser Capacity: .18-.23 Mfds.

Breaker Arm Spring Tension: 17-21 Ounces

Centrifugal Advance Data:

Advance Starts: 3/4 Degrees @ 300 RPM

Full Advance: 10 Degrees @ 1,600 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 9-11

Inches of Vacuum for Full Plunger Travel: 14-18

Maximum Vacuum Advance: 5 Degrees





Carter WGD Carburetor Adjustments:


Carburetor #999S & 2052S

Float Level: 9/32"

Idle Screw Setting Turns Open: 1/2 to 1

Pump Adjustment Using Gauge T109-117S: 46 or 1/2" (Short Stroke)

Metering Rod Gauge #T109-163

Fast Idle Adnustment: .018"

Unloader Adjustment: 9/64"

Automatic Choke Setting:

#999S: 1 Rich

#205S: 2 Rich


Beginning Engine Numbers:

Series K545: K545-001001

Series K542: K542-001001



Beginning Serial Numbers:

Series K545: K545-0010001

Series K542: K542-0010001



Brake Specifications


Lining Dimensions/Wheel in Inches: 22-1/4"

Width: Wheel, 2"

Thickness: 13/64"

Brake Shoe Clearance: .010"

Wheel Cylinder Bore:

Front: 1-1/8"

Rear: 1"

Master Cylinder Bore: 1"



Wheel Alignment Specifications


Caster: Zero Degrees

Camber: +3/8 Degrees

Toe In; 1/16" - 1/8"

Toe-Out on Turns:

Outer Wheel: 17-1/2 Degrees

Inner Wheel: 20 Degrees

Kingpin Angle: 4-3/4 to 5-1/2 Degrees



Popular Options


Radio & Antenna, Rear Seat Speaker, Air Conditioned Comfort Heater, Spotlights, Fog Lights, Turn Signals, Oil Bath Air Cleaner, Rear Cigar Lighter, Chrome Wheel Covers, Wire Wheels, DeLuxe Bumper Guards, Dual Action Fuel Pump, Wheel Discs, Electric Clock, Exhaust Extension, Dual Horns, Folding rear Seat, Door Trim Moldings, Air Conditioning, Leather Upholstery, Arm Rest, Tilt-Type Rear View Mirror, Electric Clock, Plastic Steering Wheel, Electric Windshield Wipers, Tinted Glass, Vacuum Booster Fuel Pump, Replaceable Element Oil Filter, Spare Tire, Overdrive, Hydra-Matic Transmission, Optional Rear Axle Ratios.



1954 Kaiser Historical Data


Model Year introduction for the 1954 Kaiser Darrin was on January 6, 1954.

Model Year introduction for the remainder of the 1954 Kaiser Line was on February 3, 1954.

Total 1954 Kaiser Production totaled 5,818.



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