1965 PONTIAC

Full-Sized Cars


Model Designations:


Pontiac Catalina, Series 252, 8 Cylinder

Pontiac Star Chief, Series 256, 8 Cylinder

Pontiac Bonneville, Series 262, 8 Cylinder

Pontiac Grand Prix, Series 266, 8 Cylinder





Pontiac Catalina, 8 Cylinder, Body Styles:


4 Door Sedan, 6 Passenger, Body Style # 25269

Base Price: $2,748; Shipping Weight: 3,772 Pounds

Total Production: 78,853


4 Door Hardtop, 6 Passenger, Body Style # 25239

Base Price: $2,885; Shipping Weight: 3,843 Pounds

Total Production: 37,814


2 Door Sedan, 6 Passenger, Body Style # 25211

Base Price: $2,678; Shipping Weight: 3,702 Pounds

Total Production: 9,526


2 Door Hardtop, 6 Passenger, Body Style # 25237

Base Price: $2,809; Shipping Weight: 3,748 Pounds

Total Production: 92,009


2 Door Convertible, 6 Passenger, Body Style #25267

Base Price: $3,103; Shipping Weight: 3,795 Pounds

Total Production: 18,347


4 Door Station W,agon, 6 Passenger, Body Style #25235

Base Price: $3,136; Shipping Weight: 4,211 Pounds

Total Production: 22,399


4 Door Station Wagon, 9 Passenger, Body Style #25245

Base Price: $3,241; Shipping Weight: 4,244 Pounds

Total Production: 15,110


Total Catalina Production: 271,058

Total with Manual Transmission: 14,817

Total with Hydra-Matic Transmission: 256,241

Total Pontiac Catalina Production with 2+2 Option Package: 11,521





Pontiac Star Chief, 8 Cylinder, Body Styles:


4 Door Sedan, 6 Passenger, Body Style # 25669

Base Price: $3,042; Shipping Weight: 3,858 Pounds

Total Production: 22,183


4 Door Hardtop, 6 Passenger, Body Style # 25639

Base Price: $3,171; Shipping Weight: 3,917 Pounds

Total Production: 9,132


Total Star Chief Production: 31,315

Total with Manual Transmission: 97

Total with Hydra-Matic Transmission: 31,214




Pontiac Bonneville, 8 Cylinder, Body Styles:


4 Door Hardtop, 6 Passenger, Body Style # 26239

Base Price: $3,362; Shipping Weight: 3,993 Pounds

Total Production: 62,480


2 Door Hardtop Coupe, 6 Passenger, Body Style # 26237

Base Price: $3,288; Shipping Weight: 3,909 Pounds

Total Production: 44,030


2 Door Convertible, 6 Passenger, Body Style #26267

Base Price: $3,520; Shipping Weight: 3,935 Pounds

Total Production: 21,050


4 Door Station Wagon, 6 Passenger, Body Style #26235

Base Price: $3,557; Shipping Weight: 4,282 Pounds

Total Production: 6,460


Total Bonneville Production: 134,663

Total with Manual Transmission: 1,449

Total with Hydra-Matic Transmission: 133,214



Pontiac Grand Prix, 8 Cylinder, Body Styles:


2 Door Hardtop, 5 Passenger, Body Style #26657

Base Price: $3,426; Shipping Weight: 4,282 Pounds

Total Production: 57,881


Total Grand Prix Production: 57,881

Total with Manual Transmission: 1,973

Total with Hydra-Matic Transmission: 55,908




Chassis:


Wheelbase:

All Wagons: 121"

Catalina Passenger Cars & Grand Prix: 121"

Star Chief & Bonneville Passenger Cars: 124"


Tire Size: 8.25 X 14"




General Engine Specifications:


8 Cylinder, 389 Cubic Inch, 256 H.P. with:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.0625" X 3.750"

Engine Displacement: 389 Cu. In.

Compresssion Ratio: 8.60 to 1

Taxable Horsepower: 52.81

Horsepower: 256 @ 4,600 RPM

Torque: 388 Ft Lbs @ 2,400 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: 2 Barrel




8 Cylinder, 389 Cubic Inch, 290 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.0625" X 3.750"

Engine Displacement: 389 Cu. In.

Compresssion Ratio: 10.50 to 1

Taxable Horsepower: 52.81

Horsepower: 290 @ 4,600 RPM

Torque: 418 Ft Lbs @ 2,400 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: 2 Barrel



8 Cylinder, 389 Cubic Inch, 325 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.0625" X 3.750"

Engine Displacement: 389 Cu. In.

Compresssion Ratio: 10.50 to 1

Taxable Horsepower: 52.81

Horsepower: 325 @ 4,800 RPM

Torque: 429 Ft Lbs @ 2,800 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: 4 Barrel





8 Cylinder, 389 Cubic Inch, 333 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.0625" X 3.750"

Engine Displacement: 389 Cu. In.

Compresssion Ratio: 10.50 to 1

Taxable Horsepower: 52.81

Horsepower: 333 @ 5,000 RPM

Torque: 429 Ft Lbs @ 3,200 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: 4 Barrel



8 Cylinder, 421 Cubic Inch, 338 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.09375" X 4.000"

Engine Displacement: 421 Cu. In.

Compresssion Ratio: 10.50 to 1

Taxable Horsepower: 53.63

Horsepower: 338 @ 4,600 RPM

Torque: 459 Ft Lbs @ 2,800 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: Three 2 Barrel Carburetors



8 Cylinder, 389 Cubic Inch, 356 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.0625" X 3.750"

Engine Displacement: 389 Cu. In.

Compresssion Ratio: 10.75 to 1

Taxable Horsepower: 52.81

Horsepower: 356 @ 4,800 RPM

Torque: 459 Ft Lbs @ 3,200 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: Three 2 Barrel Carburetors




8 Cylinder, 421 Cubic Inch, 376 H.P.:


Engine Type: V-Type 8 Cylinder, Overhead Valve

Bore & Stroke: 4.09375" X 4.000"

Engine Displacement: 421 Cu. In.

Compresssion Ratio: 10.75 to 1

Taxable Horsepower: 53.63

Horsepower: 376 @ 5,000 RPM

Torque: 461 Ft Lbs @ 3,600 RPM

Normal Oil Pressure: 30-40 PSI

Carburetor: Three 2 Barrel Carburetors




Tune Up Specifications:


All Engines:

Spark Plug Type: AC 45S

Spark Plug: Gap .035"

Point Gap: Turn adjusting screw in until engine begins to misfire, then turn screw out 1/2 turn.

Distributor Cam Angle: 30 Degrees

Firing Order: 1-8-4-3-6-5-7-2

Ignition Timing: 6 Degrees BTDC

Engine Idle Speed:

Standard Transmission: 590 RPM

Automatic Transmission: 490 RPM in Drive, with A/C "On"

Compression Pressure @ Cranking Speed: 160 PSI

Fuel Pump Pressure: 5-1/4 to 6-1/2 PSI



Valve Specifications:


Standard Transmission Engines:

Valve Lash: Hydralic

Valve Angles

Seat:

Intake 30 Degrees

Exhaust 45 Degrees

Face:

Intake: 29 Degrees

Exhaust: 44 Degrees

Valve Spring Installed Height: 1.586"

Valve Spring Pressure: 106 Lbs @ 1.216"

Valve Stem Clearance:

Intake .0021"-.0038"

Exhaust .0026"-.0043"

Valve Stem Diameter:

Intake: .3407"-.3414"

Exhaust: .3402"-.3409"




Automatic Transmission Engines:

Valve Lash: Hydralic

Valve Angles

Seat:

Intake 30 Degrees

Exhaust 45 Degrees

Face:

Intake: 29 Degrees

Exhaust: 44 Degrees

Valve Spring Installed Height: 1.586"

Valve Spring Pressure: 111 Lbs @ 1.18"

Valve Stem Clearance:

Intake .0021"-.0038"

Exhaust .0026"-.0043"

Valve Stem Diameter:

Intake: .3407"-.3414"

Exhaust: .3402"-.3409"





389 Optional Engine:

Valve Lash: Hydralic

Valve Angles

Seat:

Intake 30 Degrees

Exhaust 45 Degrees

Face:

Intake: 29 Degrees

Exhaust: 44 Degrees

Valve Spring Installed Height: 1.586"

Valve Spring Pressure: 111 Lbs @ 1.18"

Valve Stem Clearance:

Intake .0021"-.0038"

Exhaust .0026"-.0043"

Valve Stem Diameter:

Intake: .3407"-.3414"

Exhaust: .3402"-.3409"




421 Cubic Inch Optional Engines:

Valve Lash: Hydralic

Valve Angles

Seat:

Intake 30 Degrees

Exhaust 45 Degrees

Face:

Intake: 29 Degrees

Exhaust: 44 Degrees

Valve Spring Installed Height: 1.586"

Valve Spring Pressure: 111 Lbs @ 1.18"

Valve Stem Clearance:

Intake .0021"-.0038"

Exhaust .0026"-.0043"

Valve Stem Diameter:

Intake: .3407"-.3414"

Exhaust: .3402"-.3409"



421 Cubic Inch 3 Carburetor Engines:

Valve Lash: Hydralic

Valve Angles

Seat:

Intake 30 Degrees

Exhaust 45 Degrees

Face:

Intake: 29 Degrees

Exhaust: 44 Degrees

Valve Spring Installed Height: 1.586"

Valve Spring Pressure: 128 Lbs @ 1.18"

Valve Stem Clearance:

Intake .0021"-.0038"

Exhaust .0026"-.0043"

Valve Stem Diameter:

Intake: .3407"-.3414"

Exhaust: .3402"-.3409"



Pistons, Rings, Wrist Pin, Crankshaft, & Bearing Data:


389 Cubic Inch Engines:

Piston Clearance: .007"-.0013"

Ring End Gap:

Compression Ring:

Top Ring: .021"

Second Ring: .019"

Oil Ring: .035"

Wristpin Diameter: .9802"

Rod Bearings:

Shaft Diameter: 2.2488"-2.2498"

Rod Bearing Clearance: .0005"-.0025"

Main Bearings:

Shaft Diameter: 2.998"-2.999"

Main Bearing Clearance: .0002"-.0017"

Thrust on #4 Bearing

Crankshaft End Play: .0035"-.0085"


421 Cubic Inch Engines:

Piston Clearance: .007"-.0013"

Ring End Gap:

Compression Ring:

Top Ring: .021"

Second Ring: .019"

Oil Ring: .035"

Wristpin Diameter: .9802"

Rod Bearings:

Shaft Diameter: 2.2488"-2.2498"

Rod Bearing Clearance: .0014"-.0025"

Main Bearings:

Shaft Diameter: 2.998"-2.999"

Main Bearing Clearance: .0005"-.002"

Thrust on #4 Bearing

Crankshaft End Play: .0035"-.0085"





Engine Tightening Specifications:


Spark Plugs: 25 Ft. Lbs.

Cylinder Head Bolts: 95 Ft. Lbs.

Intake Manifold: 40 Ft. Lbs.

Exhaust Manifold: 30 Ft. Lbs.

Rocker Arm Shaft Bracket: 15 Ft. Lbs.

Rocker Arm Cover: 5 Ft. Lbs.

Connecting Rod Cap Bolts: 45 Ft. Lbs.

Main Bearing Cap Bolts:

Rear: 120 Ft. Lbs.

Others: 95 Ft. Lbs.

Flywheel to Crankshaft: 95 Ft. Lbs.

Vibration Damper or Pulley: 160 Ft. Lbs.






Capacities:


Cooling System:

With Heater: 19.5 Quarts

With Air Conditioning: 19.5 Quarts

Radiator Pressure Cap:

With Air Conditioning: 14-17 PSI

Without Air Conditioning: 14-17 PSI

Thermostat Opening: 180 Degrees

Fuel Tank:

Passenger Cars: 26-1/2 Gallons

Station Wagons: 24 Gallons

Engine Oil Refill: 6 Quarts*

Manual Transmission:

Three Speed: 3-1/2 Pints

Four Speed: 2-1/2 Pints

Hydra-Matic Transmission:

Pan: 3-1/2 Quarts

Dry Capacity: 9-1/2 Quarts

Rear Axle: 4-1/2 Pints


* With New Oil Filter




Delco-Remy Distributor Specifications:


389 Cubic Inch Engines, High Compression:

Distributor #1111054

Rotation: Counter-Clockwise

Breaker Point Gap: Turn adjusting screw in until engine begins to misfire, then turn screw out 1/2 turn.

Cam Angle: 30 Degrees

Breaker Arm Spring Tension: 19-23 Ounces

Centrifugal Advance Data:

Advance Starts: 2 Degrees @ 450 RPM

Full Advance: 11 Degrees @ 2,300 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum



389 Cubic Inch Engines, Low Compression:

Distributor #1111078

Rotation: Counter-Clockwise

Breaker Point Gap: Turn adjusting screw in until engine begins to misfire, then turn screw out 1/2 turn.

Cam Angle: 30 Degrees

Breaker Arm Spring Tension: 19-23 Ounces

Centrifugal Advance Data:

Advance Starts: 1 Degree @ 480 RPM

Full Advance: 11 Degrees @ 2,300 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum



389 Cubic Inch Engines, with 3 Carburetors:


Distributor #1111054

Rotation: Counter-Clockwise

Breaker Point Gap: Turn adjusting screw in until engine begins to misfire, then turn screw out 1/2 turn.

Cam Angle: 30 Degrees

Breaker Arm Spring Tension: 19-23 Ounces

Centrifugal Advance Data:

Advance Starts: 2 Degrees @ 450 RPM

Full Advance: 11 Degrees @ 2,300 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum




389 Cubic Inch Engines with Transistorized Ignition:

Distributor #1111080

Rotation: Counter-Clockwise

Centrifugal Advance Data:

Advance Starts: 1 Degree @ 480 RPM

Full Advance: 12 Degrees @ 3,000 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum



421 Cubic Inch Engines with Standard Ignition:

Distributor #1111054

Rotation: Counter-Clockwise

Breaker Point Gap: Turn adjusting screw in until engine begins to misfire, then turn screw out 1/2 turn.

Cam Angle: 30 Degrees

Breaker Arm Spring Tension: 19-23 Ounces

Centrifugal Advance Data:

Advance Starts: 2 Degrees @ 450 RPM

Full Advance: 11 Degrees @ 2,300 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum



421 Cubic Inch Engines with Transisterized Ignition:

Distributor #1111047

Rotation: Counter-Clockwise

Centrifugal Advance Data:

Advance Starts: 2 Degrees @ 400 RPM

Full Advance: 11 Degrees @ 3,000 RPM

Vacuum Advance Data:

Inches of Vacuum to Start Plunger Movement: 8-10"

Maximum Vacuum Advance: 10 Degrees @ 16" Vacuum




Delco-Remy Alternator & Regulator Specifications:


Alternator #1100727

Rated Capacity: 42 Amperes

Field Current @ 12 Volts: 1.9-2.3 Amperes

Output @ 14 Volts:

@ 2,000 RPM: 28 Amperes

@ 5,000 RPM: 40 Amperes

Regulator #1119511

Air Gap: .067"

Point Gap: .015"

Voltage @ 125 Degrees: 13.5-14.4



Alternator #1100728

Rated Capacity: 55 Amperes

Field Current @ 12 Volts: 2.2-2.6 Amperes

Output @ 14 Volts:

@ 2,000 RPM: 32 Amperes

@ 5,000 RPM: 50 Amperes

Regulator #1119511

Air Gap: .067"

Point Gap: .015"

Voltage @ 125 Degrees: 13.5-14.4



Alternator #1100702

Rated Capacity: 60 Amperes

Field Current @ 12 Volts: 4.0-4.5 Amperes

Output @ 14 Volts:

@ 2,000 RPM: 36 Amperes

@ 5,000 RPM: 58 Amperes

Regulator #1116317

Voltage @ 125 Degrees: 13.4-14.4



Alternator #1100703

Rated Capacity: 60 Amperes

Field Current @ 12 Volts: 4.0-4.5 Amperes

Output @ 14 Volts:

@ 2,000 RPM: 36 Amperes

@ 5,000 RPM: 58 Amperes

Regulator #1116317

Voltage @ 125 Degrees: 13.4-14.4





Delco-Remy Starting Motor Specifications:


Manual Transmission:

Part #1107293

Brush Spring Tension: 35 Ounces (Minimum)

Free Speed Test: 65-100 Amperes, 10.6 Volts, @ 3,600-5,100 RPM

Resistance Test: 300-360 Amperes, 3.5 Volts,.



Automatic Transmission:

Part #1107781

Brush Spring Tension: 35 Ounces (Minimum)

No Load Test: 70-105 Amperes, 10.6 Volts, @ 3,800-6,200 RPM

Lock Test: 480-540 Amperes, 3.0 Volts,.




Rear Axle & Brake Specifications:


Carrier Type: Integral

Differential Bearing Preload:

Method: Shims

Adjustment: Slip Fit Plus .008"

Ring Gear & Pinion Backlash:

Method: Shims

Adjustment: .005"-.009"

Pinion Bearing Preload:

Method: Tighten pinion shaft nut with an inch pound torque wrench

Adjustment:

New Bearings: 20-30 Inch Lbs.

Used Bearings: 14-20 Inch Lbs

Brake Drum Diameter: 11"

Wheel Cylinder Bore:

Front: 1-3/16"

Rear: 15/16"

Master Cylinder Bore: 1"





Wheel Alignment Specifications:


Caster: - 1-1/2 Degrees

Camber:

Left: + 1/4 Degrees

Right: +1/4 Degrees

Toe In: 0 to 1/8"

Toe-Out on Turns:

Outer Wheel: 19 Degrees

Inner Wheel: 20 Degrees



Carter Carburetor Specifications:


Carburetor Model: AFB-3895S & AFB-3898S

Idle Screw Setting: 1-1/2 Turns

Fast Idle Speed: 2,500 RPM

Throttle Return Dashpot: 1,050 RPM

Float Level:

Primary Float: 3/8"

Secondary Float: 3/8"

Float Drop:

Primary Float: 21/32"

Secondary Float: 5/16"

Pump Travel Setting: 5/32"

Choke Unloader Setting: 5/32"

Choke Setting: 1 Rich


Carburetor Model: AFB-3896S

Idle Screw Setting: 1-1/2 Turns

Fast Idle Speed: 2,500 RPM

Throttle Return Dashpot: 1,050 RPM

Float Level:

Primary Float: 5/16"

Secondary Float: 5/16"

Float Drop:

Primary Float: 23/32"

Secondary Float: 5/16"

Pump Travel Setting: 5/16"

Choke Unloader Setting: 5/32"

Choke Setting: 1 Rich






Rochester Carburetor Specifications:


Model: 2GC

Part #7025060; 7025061; 7025066

Idle Mixture Screws: 1-1/2 Turns

Float Level: 19/32"

Float Drop: 1-3/4"

Pump Rod Location: 1-21/64

Idle Vent: 1-9/32"

Automatic Choke Setting: Index

Throttle Return Check: 1,050 RPM



Model: 2GC

Part # (Center of 3)

Idle Mixture Screws: 1-1/2 Turns

Float Level: 11/16"

Float Drop: 1-3/4"

Pump Rod Location: 1-21/64

Idle Vent: 1-9/32"



Model: 2GC

Part # (End Carburetors)

Idle Mixture Screws: 1-1/2 Turns

Float Level: 21/32"

Float Drop: 1-3/4"

Pump Rod Location: 27/32"

Vacuum Break: 160"



Popular Options:


Air Conditioning; Heater & Defroster; AM Radio; AM/FM Push Button Radio; Rear Seat Speaker; Electric Antenna; Guide-Matic Headlamp Control; Power Steering; Power Brakes; Power Windows; Six Way Power Seat; Safeguard Speedometer; Automatic Transmission; Magic-Cruise; Aluminum Hubs & Drums; Bucket Seats; Heavy-Duty Springs; Tinted Glass; Padded Dash; Console with Tachometer; Instrument Gauge Cluster; Remote Control Mirror; Power-Tilt Left Bucket Seat; Tachometer; Custom Covers; Rally Wheels; Two Speed Wipers; Split Back Station Wagon Seat; Luggage Carrier for Wagons; Power Tailgate Window for Wagons; Dual Exhausts; Wire Wheel Discs; Various Engine & Transmission Options, and much more.



1965 Pontiac Historical Data:


Introduction date for the 1965 Pontiac line was September 24, 1964.

Total 1965 Pontiac Production was 802,000, including Tempests.


.



1965 Pontiac Colors & Codes:


Code Color


A Starlight Black

B Blue Charcoal

C Cameo Ivory

D Fountaine Blue

E Nightwatch Blue

H Palmetto Green

K Reef Turquoise

L Teal Turquoise

N Burgundy Red

P Iris Mist

R Montero Red

T Capri Gold

V Mission Beige

W Bluemist Slate

Y Mayfair Maize

Tiger Gold



Promotional Model Cars Available:


Plastic: Grand Prix 2 Door Hardtop; Bonneville 2 Door Hardtop, Bonneville Convertible, Tempest GTO 2 Door Hardtop & Tempest GTO Convertible.

Copyright 2001, Custom Solutions & Services