1954 WILLYS
Model Designations:
Willys Station Wagon Series
Willys Aero Series
Willys Station Wagon Series, 4 & 6 Cylinder:
2 Door Station Wagon, 4 Wheel Drive, 6 Passenger, Model 454, Body #FA1, 4 Cylinder
Base Price: $2,133; Shipping Weight: 3,115 Pounds;
2 Door Station Wagon, 6 Passenger, Model 654, Body #AA2, 6 Cylinder
Base Price: $1,807; Shipping Weight: 2,831 Pounds;
2 Door Station Wagon, 4 Wheel Drive, 6 Passenger, Model 654, Body #FA2, 6 Cylinder
Base Price: $2,223; Shipping Weight: 3,278 Pounds;
Total 1954 Station Wagon Production was: 10,941.
Willys Aero Series:
Aero Lark Line:
4 Door Sedan, 5 Passenger, Model #654, Body #KB3
Base Price: $1,823; Shipping Weight: 2,661 Pounds; Production Total: 1,370
2 Door Sedan, 5 Passenger, Model #654, Body #KA3
Base Price: $1,737; Shipping Weight: 2,623 Pounds; Production Total: 1,482
Aero Ace Line:
4 Door Sedan, 5 Passenger, Model #654, Body #MB2
Base Price: $1,968; Shipping Weight: 2,709 Pounds; Production Total: 1,195
2 Door Sedan, 5 Passenger, Model #654, Body #MA2
Base Price: $1,892; Shipping Weight: 2,682 Pounds; Production Total: 1,380
Aero Eagle Line:
2 Door Hardtop Coupe, 5 Passenger, Model #654, Body #MC3
Base Price: $2,167; Shipping Weight: 2,778 Pounds; Production Total: 84
Aero Ace DeLuxe '226' Line:
4 Door Sedan, 5 Passenger, Model #6654, Body #MB1
Base Price: $2,023; Shipping Weight: 2,778 Pounds; Production Total: 586
2 Door Sedan, 5 Passenger, Model #654, Body #MA1
Base Price: $1,947; Shipping Weight: 2,751 Pounds; Production Total: 611
Aero Eagle Deluxe '226' Line:
2 Door Hardtop Coupe, 5 Passenger, Model #654, Body #MC1
Base Price: $2,222; Shipping Weight: 2,847 Pounds; Production Total: 660
Aero Eagle Custom '226' Line:
2 Door Hardtop Coupe, 5 Passenger, Model #654, Body #MC2
Base Price: $2,411; Shipping Weight: 2,904 Pounds; Production Total: 499
Total 1954 Willys Aero Production was: 7,867.
General Specifications, Station Wagon, 4 Cylinder, F-Head Engine
Wheelbase: 104"
Engine Type: Inline 4, F-Head
Bore & Stroke: 3-1/8" X 4-3/8"
Engine Displacement: 134.2 Cu. In.
Compresssion Ratio: 7.40:1
Taxable Horsepower: 15.63
Horsepower: 72 @ 4,000 RPM
Torque: 114 Ft. Lbs @ 2,000 RPM
Normal Oil Pressure: 35 PSI
General Specifications, Station Wagon, 6 Cylinder, L- Head Engine
Wheelbase: 104 Inches
Engine Type: Inline 6, L-Head
Bore & Stroke: 3-5/16" X 4-3/8"
Engine Displacement: 226.2 Cu. In.
Compresssion Ratio: 7.30:1
Taxable Horsepower: 26.33
Horsepower: 115 @ 3,650 RPM
Torque: 190 Ft. Lbs @ 1,800 RPM
Normal Oil Pressure: 35 PSI
General Specifications, Station Wagon, 6 Cylinder, F- Head Engine
Wheelbase: 104 Inches
Engine Type: Inline 6, F-Head
Bore & Stroke: 3-1/8" X 3-1/2"
Engine Displacement: 161.0 Cu. In.
Compresssion Ratio: 6.90:1
Taxable Horsepower: 23.44
Horsepower: 75 @ 4,000 RPM
Torque: 117 Ft. Lbs @ 1,600 RPM
Normal Oil Pressure: 35 PSI
General Specifications, Willys Aero Falcon & Aero Lark, 6 Cylinder, L- Head Engine
Wheelbase: 108 Inches
Engine Type: Inline 6, L-Head
Bore & Stroke: 3-5/16" X 4-3/8"
Engine Displacement: 226.2 Cu. In.
Compresssion Ratio: 7.30:1
Taxable Horsepower: 26.33
Horsepower: 115 @ 3,650 RPM
Torque: 190 Ft. Lbs @ 1,800 RPM
Normal Oil Pressure: 35 PSI
General Specifications, Willys Aero Ace & Aero Eagle, 6 Cylinder, F- Head Engine
Wheelbase: 108 Inches
Engine Type: Inline 6, F-Head
Bore & Stroke: 3-1/8" X 3-1/2"
Engine Displacement: 161.0 Cu. In.
Compresssion Ratio: 7.60:1
Taxable Horsepower: 23.44
Horsepower: 90 @ 4,200 RPM
Torque: 135 Ft. Lbs @ 2,000 RPM
Normal Oil Pressure: 35 PSI
Tire Sizes:
Station Wagons:
2 Wheel Drive: 6.70 X 15 Inches
4 Wheel Drive: 7.00 X 15 Inches
Aero Series:
Eagle: 5.90 X 15 Inches
Other Models: 6.50 X 15 Inches
Tune Up Specifications, F-Head 4 Cylinder Engines
Spark Plug Type: Auto-Lite A7, Champion J-8 or Equivalent
Spark Plug: Gap .030"
Point Gap: .020"
Firing Order: 1-3-4-2
Ignition Timing: IGN Mark on Flywheel or 5 Degrees BTDC Mark on Pulley.
Engine Idle Speed: 600 RPM
Cylinder Head Torque: 60-70 Ft Lbs
Compression Pressure @ Cranking Speed: 115 PSI (Minimum)
Tune Up Specifications, L-Head 6 Cylinder Engines (226)
Spark Plug Type: Auto-Lite A7, Champion J-8 or Equivalent
Spark Plug: Gap .030"
Point Gap: .020"
Firing Order: 1-5-3-6-2-4
Ignition Timing: 4 Degrees BTDC on Vibration Damper
Engine Idle Speed:
Manual Transmission: 500 RPM
Automatic Transmission: 450 RPM
Cylinder Head Torque: 30-35 Ft Lbs
Compression Pressure @ Cranking Speed: 120 PSI (Minimum)
Tune Up Specifications, F-Head 6 Cylinder Engines
Spark Plug Type: Champion J-8 or Equivalent
Spark Plug: Gap .030"
Point Gap: .020"
Firing Order: 1-5-3-6-2-4
Ignition Timing: 5 Degrees BTDC on Vibration Damper
Engine Idle Speed:
Manual Transmission: 550 RPM
Automatic Transmission: 450 RPM
Cylinder Head Torque: 60-70 Ft Lbs
Compression Pressure @ Cranking Speed: 115 PSI (Minimum)
Valve Specifications, 4 Cylinder Engines
Tappet Clearance, Cold:
Intake .018";
Exhaust .012" w/Eaton Free Valve; .016" w/Thompson Roto Valve
Clearance for Intake Timing: .020"
Valve Seat Angle: 45 degrees
Valve Timing: Intake Opens 9 Degrees Before Top Dead Center
Exhaust Closes 12 degrees After Top Dead Center
Valve Spring Pressure:
Intake: 73 Lbs @ 1-21/32"
Exhaust: 50 Lbs @ 1-5/8"
Valve Stem Clearance: Intake .0015"-.003"
Exhaust .0025"-.0045"
Valve Specifications, L-Head 6 Cylinder Engines (226)
Tappet Clearance, Cold: Intake .014"; Exhaust .014"
Clearance for Intake Timing: .018"
Valve Seat Angle:
Intake: 30 Degrees
Exhaust: 45 Degrees,
Valve Timing: Intake Opens 10 Degrees Before Top Dead Center
Exhaust Closes 10 degrees After Top Dead Center
Valve Spring Pressure: 51 Lbs @ 1-11/16 inches
Valve Stem Clearance: Intake .001"-.003"
Exhaust .0032"-.005"
Valve Specifications, F-Head 6 Cylinder Engines
Tappet Clearance, Cold: Intake .018"; Exhaust .016"
Clearance for Intake Timing: .027"
Valve Seat Angle: 45 degrees,
Valve Timing: Intake Opens 9 Degrees Before Top Dead Center
Exhaust Closes 12 degrees After Top Dead Center
Valve Spring Pressure:
Intake: 73 Lbs @ 1-21/32"
Exhaust: 50 Lbs @ 1-5/8"
Valve Stem Clearance: Intake .0015"-.003"
Exhaust .0025"-.0045"
Piston & Ring Data, 4 Cylinder Engines
Piston Removal: From Above
Fitting Pistons with Spring Scale:
Shim Thickness: .003" using a 3/4" feeler gauge
Pounds Pull on Scale: 5 to 10
Ring End Gap (Minimum):
Compression Ring: .008"
Oil Ring: .008"
Clearance in Grooves:
Compression Ring: .0005"-.0015"
Oil Control Ring: .0005"-.0015"
Wrist Pin Diameter: .8118" to .8120"
Piston & Ring Data, L-Head 6 Cylinder Engines (226)
Piston Removal: From Above
Fitting Pistons with Spring Scale:
Shim Thickness: .0015
Pounds Pull on Scale: 5 to 10
Ring End Gap (Minimum):
Compression Ring: .008"
Oil Ring: .008"
Clearance in Grooves:
Compression Ring:
Top Ring: .002"-.004"
Second Ring: .0015"-.0035"
Oil Control Ring: .001"-.0025"
Wrist Pin Diameter: .7496"-.7498"
Piston & Ring Data, F-Head 6 Cylinder Engines
Piston Removal: From Above
Fitting Pistons with Spring Scale:
Shim Thickness: .0025 using a 3/4" wide feeler gauge
Pounds Pull on Scale: 7 to 12
Ring End Gap (Minimum):
Compression Ring: .008"
Oil Ring: .008"
Clearance in Grooves:
Compression Ring:
Top Ring: .002"-.004"
Second Ring: .0015"-.0035"
Oil Control Ring: .001"-.0025"
Wrist Pin Diameter: .7496"-.7498"
Engine Bearing Data, 4 Cylinder Engines
Rod Journal Diameter: 1.9375"-1.9385"
Rod Bearing Clearance: .0002"-.0025"
Rod End Play: .004"-.010" inches
Rod Bolt Tension: 50-55 Lbs. Ft.
Main Bearing Journal Diameter: 2.3335"-2.3341"
Main Bearing Clearance: .0014" -.0029"
Crankshaft End Play: .004"-.006"
Main Bolt Tension: 65-70 Lbs. Ft.
Engine Bearing Data, L-Head 6 Cylinder Engines (226)
Rod Journal Diameter: 2.0619"-2.0627"
Rod Bearing Clearance: .0005"-.0018"
Rod End Play: .006"-.010" inches
Rod Bolt Tension: 40-45 Lbs. Ft.
Main Bearing Journal Diameter: 2.3744"-2.3752"
Main Bearing Clearance: .0007" -.002"
Crankshaft End Play: .002"-.006"
Main Bolt Tension: 85-95 Lbs. Ft.
Engine Bearing Data, F-Head 6 Cylinder Engines
Rod Journal Diameter: 1.875"
Rod Bearing Clearance: .0005"-.0025"
Rod End Play: .002"-.008" inches
Rod Bolt Tension: 33-38 Lbs. Ft.
Main Bearing Journal Diameter: 2.250"
Main Bearing Clearance: .001" -.003"
Crankshaft End Play: .002"-.006"
Main Bolt Tension: 65-75 Lbs. Ft.
Capacities, 4 Cylinder Models
Cooling System:
Without Heater: 11 Quarts
With Heater: 12 Quarts
Fuel Tank: 15 Gallons;
Engine Oil Refill: 4 Quarts;
Transmission:
Without Overdrive: 1-1/2 Pints
With Overdrive: 2-1/4 Pints
Rear Axle: 2 Pints
Capacities, L-Head 6 Cylinder Models
Cooling System:
Without Heater: 12-1/2 Quarts
With Heater: 13-1/2 Quarts
Wagon Fuel Tank: 15 Gallons
Aero Fuel Tank: 18 Gallons
Engine Oil Refill: 5 Quarts;
Manual Transmission:
Without Overdrive: 2-1/2 Pints
With Overdrive: 4 Pints
Automatic Transmission: 11 Quarts
Rear Axle: 2-1/2 Pints
Capacities, F-Head 6 Cylinder Models
Aero Cooling System:
Without Heater: 11 Quarts
With Heater: 12 Quarts
Aero Fuel Tank: 18 Gallons
Engine Oil Refill: 5 Quarts;
Manual Transmission:
Without Overdrive: 1-1/2 Pints
With Overdrive: 2-1/4 Pints
Automatic Transmission: 11 Quarts
Rear Axle: 2-1/2 Pints
Auto-Lite Distributor Specifications, 4 Cylinder:
Distributor #1AT-4008
Rotation: Counter-Clockwise
Cam Angle: 47 Degrees
Breaker Point Opening: .020"
Condenser Capacity: .21-.25 Mfds
Breaker Arm Spring Tension: 17-20 Ounces
Centrifugal Advance Data:
Advance Starts: 1 @ 400 RPM
Full Advance: 11 Degrees @ 2,000 RPM
Vacuum Advance Data:
Advance Starts: 1 Degree @ 5-3/8" Vacuum
Full Advance: 5 Degrees @ 8" Vacuum
Auto-Lite Distributor Specifications, 6 Cylinder:
Distributor #1AT-4007-A
Rotation: Counter-Clockwise
Cam Angle: 39 Degrees
Breaker Point Opening: .020"
Condenser Capacity: .21-.25 Mfds
Breaker Arm Spring Tension: 17-20 Ounces
Centrifugal Advance Data:
Advance Starts: 1 Degrees @ 380 RPM
Full Advance: 12 Degrees @ 1,500 RPM
Vacuum Advance Data:
Advance Starts: 1 Degrees @ 5-1/2" Vacuum
Full Advance: 6 Degrees @ 15" Vacuum
Auto-Lite Distributor Specifications, 6 Cylinder (226):
Distributor #1AT-4206
Rotation: Counter-Clockwise
Cam Angle: 39 Degrees
Breaker Point Opening: .020"
Condenser Capacity: .21-.25 Mfds
Breaker Arm Spring Tension: 17-20 Ounces
Centrifugal Advance Data:
Advance Starts: 1 Degrees @ 450 RPM
Full Advance: 9 Degrees @ 1,675 RPM
Vacuum Advance Data:
Advance Starts: 1 Degrees @ 11" Vacuum
Full Advance: 5 Degrees @ 15" Vacuum
Auto-Lite Generator Specifications:
Generator #GDZ-6001D
Generator Output: 35 Amperes @ 2,250 RPM
Brush Spring Tension: 35 to 53 Ounces
Direction of Rotation: Clockwise
Field Current at 5 Volts: 1.30 to 1.50 Amperes
Regulator #VRP-6003A
Cutout Relay Data:
Voltage to Close Points: 6.5 Volts
Reverse Current to Open Points: 4 to 6 Amperes
Armature Air Gap: .031"
Voltage Regulator Setting: 7.3 Volts
Current Regulator Setting: 35 Amperes
Current & Voltage Armature Air Gap: .048"
Generator #GGW-4801EN
Generator Output: 45 Amperes @ 2,125 RPM
Brush Spring Tension: 35 to 53 Ounces
Direction of Rotation: Clockwise
Field Current at 5 Volts: 1.40 to 1.50 Amperes
Regulator #VBE-6105A
Cutout Relay Data:
Voltage to Close Points: 6.5 Volts
Reverse Current to Open Points: 4 to 6 Amperes
Armature Air Gap: .031"
Voltage Regulator Setting: 7.3 Volts
Current Regulator Setting: 45 Amperes
Current & Voltage Armature Air Gap: .048"
Auto-Lite Starting Motor Specifications:
Unit #: MCH-6203
Rotation: Clockwise
Brush Spring Tension: 42-53 Ounces
No Load Test:
65 Amperes; 5.0 Volts; @ 4,300 RPM
Torque Test:
335 Amperes; 2.0 Volts; Torque 6.0 Ft Lbs
Auto-Lite Starting Motor Specifications (226 Engine):
Unit #: MCH-6210 & MCH-6211
Rotation: Clockwise
Brush Spring Tension: 42-53 Ounces
No Load Test:
65 Amperes; 5.0 Volts; @ 4,300 RPM
Torque Test:
325 Amperes; 2.0 Volts; Torque 6.0 Ft Lbs
Carter Carburetor Adjustments, Series 475:
Carburetor Model: YF
Carburetor #951S & 938S-SA
Float Level: 5/16"
Idle Screw Setting, Turns to Open: 3/4 to 1-3/4 Turns
Metering Rod Adjustment: With throttle valve seated in carburetor bore, press down on upper end of diaphragm shaft until diaphragm bottoms in chamber. Adjust by bending lip up or down.
Fast Idle Adjustment: Hold choke in wide open position and lip on fast idle arm should contact boss on body casting. Adjust by bending at offset of fast idle link.
Carter Carburetor Adjustments, Series 685:
Carburetor Model: YF
Carburetor #2071S
Float Level: 9/32"
Idle Screw Setting, Turns to Open: 1 to 2 Turns
Metering Rod Adjustment: With throttle valve seated in carburetor bore, press down on upper end of diaphragm shaft until diaphragm bottoms in chamber. Adjust by bending lip up or down.
Fast Idle Adjustment: Hold choke in wide open position and lip on fast idle arm should contact boss on body casting. Adjust by bending at offset of fast idle link.
Carter Carburetor Adjustments, 226 Engine:
Carburetor Model: WGD
Carburetor #2052S-SA
Float Level: 9/32"
Idle Screw Setting, Turns to Open: 1/2 to 1-1/2 Turns
Pump Adjustment Using Gauge T109-117S: 32 or 1/2"
Metering Rod Adjustment: Adjust after pump adjustment. With throttle lever set screw backed out & throttle valves seated, press down on vacumeter link until metering rods bottom in bowl casting. With rods held in this position, revolve metering rod arm until contacts vacumeter link. Hold in place and carefully tighten metering rod arm set screw.
Fast Idle Adjustment: .018"-.023"
Unloader Adjustment: 9/64"
Automatic Choke Setting: Index
Fuel Pump Data:
Maximum Pressure: 2-1/2 to 3-1/2 PSI
:
Brake Specifications, Station Wagons:
Lining Dimensions/Wheel in Inches: 19
Width: 1-3/4",
Thickness: 3/16"
Brake Shoe Clearance: .008"
Wheel Cylinder Bore:
Front: 1"
Rear: 7/8"
Master Cylinder Bore: 1"
Brake Specifications, Aero Sedans:
Lining Dimensions/Wheel in Inches: 17-1/2"
Width:
Primary Shoes: 2"
Secondary Shoes: 1-3/4"
Thickness: .214"
Brake Shoe Clearance: Floating
Wheel Cylinder Bore:
Front: 1-1/8"
Rear: 13/16"
Master Cylinder Bore: 1"
Brake Specifications, 226 Engines:
Lining Dimensions/Wheel in Inches: 17.56"
Width:
Primary Shoes: 2"
Secondary Shoes: 1-3/4"
Thickness: .214"
Brake Shoe Clearance: Floating
Wheel Cylinder Bore:
Front: 1-1/8"
Rear: 13/16"
Master Cylinder Bore: 1"
Wheel Alignment Specifications, Station Wagons:
Caster: +2 Degrees
Camber: +1-1/2 Degrees
Toe-In; 1/16" to 1/8"
Toe-Out on Turns:
Outer Wheel: 18-1/2 Degrees
Inner Wheel: 20 Degrees
Kingpin Angle: 5 Degrees
Wheel Alignment Specifications, Aero Sedans:
Caster: +1 Degree
Camber: +1 Degree
Toe-In; 3/32" to 5/32"
Toe-Out on Turns:
Outer Wheel: 19 Degrees
Inner Wheel: 20 Degrees
Kingpin Angle: 8 Degrees
Wheel Alignment Specifications, 226 Engines:
Caster: +1 Degree
Camber: +1 Degree
Toe-In; 3/32" to 5/32"
Toe-Out on Turns:
Outer Wheel: 19 Degrees
Inner Wheel: 20 Degrees
Kingpin Angle: 6 Degrees
Beginning Engine Numbers:
Aero Lark 4 Door 654-KB3-10001
Aero Lark 2 Door 654-KA3-10001
Aero Ace 4 Door 654-MB2-10001
Aero Ace 2 Door 654-MA2-10001
Aero Eagle 654-MC3-10001
Station Wagon 454 454-FA2-10001
Station Wagon 654 654-FA2-10001
Beginning Serial Numbers:
Same as Engine Number
Popular Options:
Radio, Heater, Electric Clock, Cigar Lighter, Hood Ornament, Locking Gas Cap, Turn Signals, Windshield Washers, White Sidewall Tires, Back up Lights, Continental Kit, Oil Filter, Full Wheel Discs, Power Steering, Two-tone Paint, Overdrive, Hydra-Matic Automatic Transmission.
1954 Willys Historical Data:
1954 Willys models were introduced as follows:
Aero Models: February 1954
Station Wagon: March 17, 1954
Production Total for passenger cars during 1954 was 18,808.
Promotional Model Cars Available
None
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